{"id":3299,"date":"2025-07-29T16:21:28","date_gmt":"2025-07-29T08:21:28","guid":{"rendered":"https:\/\/www.xbigcat.com\/?p=3299"},"modified":"2025-07-31T16:59:45","modified_gmt":"2025-07-31T08:59:45","slug":"keyreative-designer-guide-double-shot-primer-part-2","status":"publish","type":"post","link":"https:\/\/www.xbigcat.com\/zh\/keyreative-designer-guide-double-shot-primer-part-2\/","title":{"rendered":"Keyreative – Designer Guide – double-shot- Primer ( Part 2)"},"content":{"rendered":"
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Basic<\/i><\/strong> process
<\/i><\/b>Grasping the actual production flow is the fastest way to understand the design rules.<\/em><\/strong><\/p>

The two mainstream \u201cdouble-shot\u201d injection molding processes today differ between one-shot and double-shot molding.<\/p>

One-shot molding is mainly used for open-character legends and keycaps produced in large volumes.\u00a0Commonly seen translucent keycaps on mass-produced keyboards are produced using one-shot molding, with equipment being\u00a0<\/span>double-shot\u00a0injection molding machines.<\/span><\/p>

Advantages\uff1a
\u2022\u00a0Fast production speed<\/span>
\u2022\u00a0Low production cost, suitable for automated operations<\/span><\/p>

Disadvantages\uff1a<\/span><\/p>

\u2022 High cost for adding custom legends or keys
\u2022<\/span>Poor production flexibility, such as when using multiple colors<\/span><\/p>

\u2022 Closed-character (sub-surface) legends require complex molds;\u00a0many manufacturers have poor solutions for closed characters, often damaging the cross-post structure<\/span>
\u2022High mold costs<\/span><\/p>

\u00a0<\/span><\/p>

\u00a0<\/span><\/p>

Double-shot<\/span>\u00a0molding typically starts on a horizontal press that injects the legend (or shell) in a first shot. Operators then hand-load these parts into a vertical press for the second shot that forms the remaining body.<\/p>

Advantages:
\u2022 Low cost for adding custom legends or keys
\u2022 High flexibility\u2014multiple colors are easy to handle<\/p>

Disadvantages:
\u2022 Labor-intensive: parts must be manually moved from the first press to the second
\u2022 More molds are needed, raising the cost of prototyping (double-shot\u00a0 usually use small molds)<\/p>

\u00a0<\/span>Of course, many manufacturers also use hybrid processes\u2014using one-shot molding for standard areas and double -shot molding for closed characters and novelties.<\/span><\/p><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Material Options<\/em><\/h3>
Originally, most manufacturers could only use ABS for double-shot keycaps (e.g., GMK, SP). As the market and technology have evolved, an increasing number of Chinese factories are now able to produce double-shot keycaps in PBT as well.<\/span><\/div>
\u2022 ABS \u2013 transparent\u00a0or solid colors
\u2022 PBT \u2013 non-transparent
\u2022 PC \u2013 transparen\u00a0or solid colors
\u2022 Glitter (gold or silver flakes) can be added to transparent resins; various colored specks can be mixed into solid resins.<\/div>
\u00a0<\/div>
Custom Design
One image to summarize the difficulty of manufacturing double-shot keycap designs.<\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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summary
<\/span><\/strong><\/em><\/span>\u2022 Avoid sharp 90\u00b0 angles and pointed corners; they are moldable but strongly disfavored in injection molding.
\u2022 Keep line widths and spacing between elements \u2265 0.3 mm.
\u2022 All internal and external radii (R) should be \u2265 0.3 mm.
\u2022 Keep graphics well away from the keycap edge.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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font
<\/strong><\/em><\/span><\/p>\n

Even though custom double-shot legends have dropped to a three-digit price per character, a full 200-key all in base quickly becomes prohibitively expensive. For that reason, we do not recommend redesigning every legend on the board.<\/div>\n
Still, high-end designers and studios often commission their own proprietary typefaces. The guidelines are similar to those shown in the previous diagram, but with a few extra points:<\/div>\n
\u2022 Choose a font that avoids sharp, acute angles.
\u2022 For closed characters such as the lowercase \u201ce\u201d, \u201cg\u201d, and \u201ca\u201d, ensure the enclosed counters have an internal angle \u2265 0.3 mm and a minimum diameter \u2265 0.3 mm.
\u2022 If the set will be sold in European markets, confirm that the typeface includes the necessary regional diacritics and special letters.
\u2022 Verify that the font provides a complete set of punctuation marks\u2014some fonts only cover letters and digits.
\u2022 Confirm licensing and copyright clearance.<\/div>\n

 <\/strong><\/em><\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Color<\/strong><\/em><\/span>
Injection-molded colors cover a wider gamut than dye-sublimation, but the more colors you use, the higher the cost.<\/div>
\u2022 Fewer colors means lower cost.
\u2022 Some vendors can handle three-shot (or even more) injection.
\u2022 Virtually every Pantone shade can be matched in resin.
\u2022 Glow-in-the-dark compounds work.
\u2022 Keyreative\u00a0 combines two-shot molding with dye-sublimation.<\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\u00a0<\/div>
summary<\/em><\/strong><\/span><\/div>
\u2022 Double-shot keycaps offer more precise legend placement, a larger color library, and superior color fidelity compared to dye-sublimation.
\u2022 Color deviation is smaller and more consistent.
\u2022 Thanks to ongoing technological advances, lower MOQ now reduce risk for designers and studios.
\u2022 The creative freedom of dye-sublimation remains unmatched by traditional double-shot processes.\u00a0<\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Basic processGrasping the actual production flow is the fastest way to understand the design rules. The two mainstream \u201cdouble-shot\u201d injection molding processes today differ between one-shot and double-shot molding. One-shot molding is mainly used for open-character legends and keycaps produced in large volumes.\u00a0Commonly seen translucent keycaps on mass-produced keyboards are produced using one-shot molding, with […]<\/p>\n","protected":false},"author":2,"featured_media":3301,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-3299","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-k-n"],"blocksy_meta":[],"yoast_head":"\nKeyreative - Designer Guide - double-shot- Primer ( Part 2) - BIGCAT<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.xbigcat.com\/zh\/keyreative-designer-guide-double-shot-primer-part-2\/\" \/>\n<meta property=\"og:locale\" content=\"zh_CN\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Keyreative - Designer Guide - double-shot- Primer ( Part 2) - BIGCAT\" \/>\n<meta property=\"og:description\" content=\"Basic processGrasping the actual production flow is the fastest way to understand the design rules. 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